A manufacturer is awarded the contract for a significant amount. Its monthly production needs increase, but the factory does not suddenly gain area for floor, skilled employees, or hours in the day. It is possible to add another shift temporarily, but it may be a source of new labor or training, supervision and quality-control demands.
These circumstances reveal an important reason for robotic automation. Robotics doesn’t just mean replacing humans with machines. It can be used to change the way manufacturers utilize their current production capacity.
Image credit: automatedsolutions.com.au
Check out the Seconds that Change Between Products
Inefficiency in manufacturing doesn’t need to be dramatic. A worker could spend 15 minutes putting the part in place after which 10 seconds are spent applying materials, and then a couple of seconds moving it onto the next stage. For a single component, the difference is insignificant. It’s a lot when multiplied by thousands.
Wasted material is no different. A tiny amount of surplus coating or dispensing material that is multiplied throughout a production run that is high-volume could result in a significant expense.
Companies that are thinking about robotic automation Australia will benefit from studying these small, repetitive losses before they choose the equipment they will purchase. The analysis by ASA’s experts is designed to identify problems with quality and bottlenecks, as well as any other limitations within a project.
Robots need to be able be integrated into the process.
The decision to choose a robot represents only one decision in engineering. Tooling, guardings, controls sensors, conveyors and fixtures are also needed. Engineers must take into consideration the robot’s reach and payload, as well as how it will interact with its surroundings and how it will move.
ASA provides concept development, system design, CAD simulation, and offline programming as part of its approach to FANUC robotic automation. Digital simulation allows engineers to investigate configurations and estimate durations of the cycle before the system is put into operation in the factory of the customer’s. It’s particularly useful when there’s a finite area or new robotics needs to integrate with the production line.
Painting and Dispensing demonstrate why the importance of repeatability is evident.
Certain manufacturing processes show the benefits of controlled movement especially well. Imagine coating hundreds of parts. Making components faster is what you want to achieve. The motion, distance, rate, and even the application needs be managed from the start of the production line until the time of its completion.
ASA is a team of experts working in the field of dispensing and painting across various industries, including aeronautics and automotive. In these industries, industrial robotic automation can offer repeatable programming while reducing exposure of employees to physically demanding or hazardous processes.
An improved control over materials that are discarded can aid in productivity improvement by reducing the amount of unnecessary materials used.
Even after the installation it still needs individuals
Automation can’t replace the manufacturing know-how. The knowledge needed to operate, maintain, and operate the process shift.
Employees must be able to detect abnormal behavior and identify issues, and perform the appropriate maintenance. The production needs can change with time, which means that processes and programs will need to be adjusted.
ASA offers on-site training in safe operation, programming troubleshooting, as well as mechanical and electrical maintenance. The company provides continuous maintenance and service to ensure that equipment is in top condition and wear and tear issues are dealt with.
Capacity is more than working more quickly
In Australia, boosting production capacity does not always mean the addition of workers to repetitive tasks or purchasing bigger structures. It is sometimes better to inquire if the manufacturing process could be redesigned.
ASA has been developing and integration of automation solutions since 2002. It assists companies in Australia and international projects. Its method of analysis connects needs Engineering, simulation, FANUC robot integration Training, and servicing.
Automation isn’t the main goal. A system that is worth the gold it’s worth will bring tangible benefits to the manufacturer, like better production reliability, better quality methods, less risky processes, and less waste.
